Lapping your heat sink 101

 

Time -- 1 hour

Lapping CPU's or heat sink's has been done for years around the world for all kinds of applications. Lapping allows a smoother surface and therefore conducts/transfers heat much more efficiently.

You can find instructions all over the internet on lapping. However, the information differs from site to site. This is the method I chose to use. I started with a Volcano 9 "cool-mod" I purchased online for 17 bucks. It's an effective HFS, however we are going to make it about 2-5c more effective. (Results may vary-check your local TV listing). The same process can be performed on an aluminum sink. However, it will take about twice as long to get a mirror finish.

 

All parts we will need:

-Copper heat sink
-Sand paper - 600 grit, 800 grit, 2000 grit ($11.00 total)
-Water (free)
-Dish soap (laying around)
-Arctic Silver V, or YOUR choice of thermal compound

Now to dive in, here are the parts lined up.

Finding the smoothest surface possible, some people use a mirror- or glass. I used the kitchen counter. I started with the coarse sand paper. Laying down some 600 grit, then put a few drops of soap on it. Add some water and start moving the sink in a circular motion.

Not applying too much pressure, the sink will start to glide over the paper after a few minutes. Changing directions ever so often. Once the base looks smother, move onto the 800 grit paper. Same rules apply here. Try to keep even pressure on the sink. Again, once it seems to be even smoother, move to 1000+ grit. I moved right to 2000 grit. Once you get to this point, use less pressure. Using the fine sand paper, it takes longer and hardly any pressure what so ever.

Once it seems very smooth, it’s really done. However without the debate of this surface and a mirror surface, I just wanted to get the “best” and went for the mirror effect. At this point, flip the sink upside down- get a piece of 2000 grit- wet it, and move over the copper with two fingers. Again don’t use any pressure. I found myself going back and forth from mostly mirror finish to just a smooth surface.. until I found this technique.

As you can tell by the pictures, the effect will be great.

Before:

After:

I have seen 1C to 5C differences with lapping, once the Arctic Silver runs its “3 day cure”.

If your in need of a sink/fan combo, I am highly recommending the Silent Boost. --> Full copper base and quite. For $25.00, it can't be beat (without the fan -picture- it looks just like the SLK series). AMD XP up to 3400+.

*Update*

Ok, I just received my Silent Boost and did a test run. This is extremely quite and now I just hear my video card fan. My temps are around the same as they where with the Volcano 9, however now I don't hear the HFS (37c idle, 41c load with AMD 2500 @ 3200 speeds, ASV). Here is a picture of before/after with the Silent Boost.

 

Related Links:

Chipset Mod

 

 

Burke~

 

 

 

 

 
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